The prototype and design stage of contract sewing is used to identify design faults and create solutions. Fundamentally, prototype and design is based on the notion that while ideas and creations may appear stunning when produced by a computer, they may not be useful during production. Therefore, catching flaws and errors before they are put into production saves time and money. Read More…
CustomFab USAGarden Grove, CA | 714-891-9119
CustomFab USA has been a trusted American sewing contractor since our inception in 1990. Our 77,000 square foot high-tech manufacturing facility allows us to produce and ship a myriad of products. We have experience serving industries such as medical, sporting goods, military, aerospace, pets, and travel. With unparalleled customer service, a skilled manufacturing workforce, and tried-and-true processes that protect your intellectual property, you can count on our team to meet your needs.$$$
Landes USAHouston, TX | 800-320-0399
Since our founding in 1972, our goal at Landes has been to set ourselves apart from our competitors by providing specialized sewing contract solutions for our customers. Whether you need a fully customized, made to order solution or a standard design– we’ve got you covered! Visit our website for more details.$$$
LJ Design and ManufacturingBrookfield, WI | 262-777-2280
LJ Design & Manufacturing is an elite sewing contractor specializing in custom sewn industrial and medical products. Since 1844, we have partnered with B2B innovators in healthcare/medicine, transportation, wearable technology, veterinary medicine, military, government, sporting goods, luggage, manufacturing and more. Highly technical products and materials are our specialties. Contact us today to get started!$$$
Sea Converting, Inc.Wood Dale, IL | 630-694-4178
Serving the industrial & consumer marketplace with sewn protective covers for laptops to locomotives. We are a family owned business that has been providing heavy & light gauge industrial & specialty sewing since 1987. An innovative, high quality organization delivering superior custom products on time.$$$
Fabri-Tech, Inc.McCordsville, IN | 800-332-4797
Our dedicated team of professionals is here to bring reliable and dependable products to you! At Fabri-Tech, we use our 85 years of experience to exceed your expectations. Our comprehensive process for tarps, soft luggage, pouches, and many other products are unrivaled in quality. We place emphasis on our efficient process and the highly customizable options with design. Check out our website today for more details!$$$
Petra & HolumChicago, IL | 773-622-1475
At Petra & Holum, we offer custom product development, manufacture rigid boxes, sales kits, cases, and sewn bags and related products. Because we emphasize our “Made in USA” manufacturing capabilities we can offer our customers unparalleled flexibility with numerous production options and fast turnarounds.$$$
Contract sewers hire their sewing expertise to manufacturers or contract sewing businesses to finish minor projects with a minimum of 100 pieces. They produce garments and other complicated products and are extremely proficient in various stitching techniques.
The wide variety of materials and fabrics utilized to make their products, including vinyl-coated nylon, neoprene, canvas, cotton, anti-static materials, felt, polyester, webbing, plastic, and leather, is a significant advantage of contract sewing. The designs and creations that clients submit become the basis for the products that the sector produces.
Contract Sewing Process
The process of contract sewing is a commercial technique for mass-producing a variety of goods for industrial and commercial usage. Therefore, choosing parts that will be sewn securely together during the production of these products is necessary.
Prototype and Design
The prototype and design stage of contract sewing is used to identify design faults and create solutions. Fundamentally, prototype and design is based on the notion that while ideas and creations may appear stunning when produced by a computer, they may not be useful during production. Therefore, catching flaws and errors before they are put into production saves time and money.
With a 3D sample from CAD, there is no longer a need to make a physical sample for fashion shoots or customer communications; these tasks can now be carried out online. Using CAD, it is now possible to keep patterns online for upcoming projects rather than in a backroom. A pattern designer or technical designer in charge of manufacturing can quickly receive the finished CAD rendering. Since there is only one way to complete the procedure, each product's instructions are unique to the design. The guidelines for contract sewing are brief. In most circumstances, the contractor is left to make decisions without guidance.
The electronic pattern process covers every step of product development. It shows the cuts for all of the various sizes for garments as well as the cutting techniques. Determining the usage of the materials used in the production process, which affects the ultimate cost, is a crucial step in this process.
Selection of Material
Once the manufacturing plan has been approved, the pattern is graded and marked to calculate the yield. This helps estimate how much fabric is required for zippers, buttons, lining, and other embellishments. Upon receiving the fabric, a pre-production sample is created.
The pattern is laid on the fabric to be cut during the cutting process. The pattern's instructions are followed when cutting through several layers of cloth using an extremely sharp saw-like cutting instrument. Although this procedure is used to create cloth or apparel, it may differ when heavier materials like leather or vinyl are included. An automated high-ply cutting machine made specifically for cutting clothing is a more effective form of cutting than the hand method. The cutting instructions are carried out on a computer that has devised the best method for cutting fabric in a way that produces the least amount of waste.
Contrary to a single person sitting at a sewing machine, the sewing method used in contract or industrial sewing is very different. The process of assembling something is comparable to that of an assembly line. Every participant completes one component of the final product, which is processed through several steps before being finalized. A person's single task can be attaching a piece, including a stitch or clip, or shifting the material's location.
Uses for Contract Sewing
Businesses specializing in something other than sewing or needlework need the support of the contract sewing sector. The requirement for manufacturers to have clothing stitched for products they had created but could not make gave rise to the industry.
Airbags in Contract Sewing
Airbags are difficult to sew because they must be both big enough to protect the car's occupants and sufficiently small to fit in a compact space. To endure the force of deployment, the fabric used to make airbags is extremely compact and dense. Before being put inside an automobile, the thickly covered material is cut, sewed, and tested.
Knee Pads in Contract Sewing
For added safety, knee pads are manufactured with reinforced stitching. Nylon, neoprene, and PVC are used in their construction to increase strength and longevity. Knee pads of the industrial type are designed to shield employees from objects like nails, shards of glass, and other debris. They need to be comfortable but also provide extra support for the tendons and muscles in the legs.
Other uses of contract sewing includes:
- Industrial aprons
- Luggage bag
- Airplane seatbelts
- Space suits
- Industrial curtains
Choosing the Right Contract Sewing Company
To make sure you have the most positive outcome when selecting a contract sewer, it is important to compare at least 4 companies using our contract sewing directory. Each contract sewing company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the company for more information or request a quote. Review each contract sewing business website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple companies with the same quote.