Leading Soft Luggage Manufacturers

When considering the many types of soft bags available, size, function, weight, additional accessories, cargo and type of travel all help to determine what bag is best suited to a given situation. Although the amount of give varies, flexible fabric allows bags to be packed slightly above normal capacity. This particular type of luggage is also relatively lightweight as compared to its rigid counterpart. Read More…

Soft Luggage Soft luggage is any device composed of flexible or semi-flexible materials that is designed to hold and protect items for ease of transport. Duffel bags, backpacks, soft-sided briefcases and garment bags are all part of this category.

CustomFab USA has been a trusted American sewing contractor since our inception in 1990. Our 77,000 square foot high-tech manufacturing facility allows us to produce and ship a myriad of products. We have experience serving industries such as medical, sporting goods, military, aerospace, pets, and travel. With unparalleled customer service, a skilled manufacturing workforce, and tried-and-true...

CustomFab USA $$$

LJ Design & Manufacturing is an elite sewing contractor specializing in custom sewn industrial and medical products. Since 1844, we have partnered with B2B innovators in healthcare/medicine, transportation, wearable technology, veterinary medicine, military, government, sporting goods, luggage, manufacturing and more. Highly technical products and materials are our specialties. Contact us today...

LJ Design and Manufacturing $$$

Our dedicated team of professionals is here to bring reliable and dependable products to you! At Fabri-Tech, we use our 85 years of experience to exceed your expectations. Our comprehensive process for tarps, soft luggage, pouches, and many other products are unrivaled in quality. We place emphasis on our efficient process and the highly customizable options with design. Check out our website...

Fabri-Tech, Inc. $$$

Since 1979, we, at Way Out West, Inc., have been dedicated to the art and precision of contract sewing. Our team boasts extensive expertise in various sewing processes and projects, making us a reliable partner for your diverse needs. We focus on industrial sewing production at scale, servicing the military, aerospace, medical, healthcare and safety industries. We take pride in our ability to...

Way Out West, Inc. $$$

We sew custom-size filter bags and tubes, transfer and filtration sleeves, windsocks, cheese bandages, filter sheets, and tray liners as well as aprons and backpacks. We use FDA-approved materials for food-contact applications. Our industrial sewing machines do single- and double-needle stitches, overedge serging, and safety, chain, lock, and overlock stitching. Cotton, nylon, and poly-cotton...

Hygienic Fabrics & Filters $$$
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placeholder image CustomFab USA LJ Design and Manufacturing Fabri-Tech, Inc. Way Out West, Inc. Hygienic Fabrics & Filters

Soft luggage is often used for carry-on baggage as its adjustable shape can more easily fit in overhead bins. Most soft luggage designed for this purpose is made to fit airline size limitation guidelines. Sizes, however, are extremely variable, and large soft bags are also available. For example, large soft luggage is often used to transport exhibits for trade shows. Sporting, travel, electronic and medical industries all frequently use this flexible baggage, as do individuals. The use of backpacks, for example, is seen in schools throughout the world.

Custom Soft Luggage Soft Luggage - JONCO Industries, Inc.

While manufacturing processes differ between companies, soft luggage always begins with a general design scheme. A computer-generated or hand-drawn design lays out the guidelines for creating bags. After a design is finalized, the fabric is measured and cut. Small or custom sewing orders may use hand cutting, while larger orders more often use automated cutting tables.

The fabric is sewn or welded together. Commercial and industrial-grade sewing machines should be used as heavy materials or thick seams may damage lower quality machines. Folded seams or foam padding between layers can be added to soft luggage to give a more definite shape and prevent the sides from collapsing inward.

Zippers or other clasps are added at this stage as well. Metal or plastic clasps, handles and frames may be added to soft luggage, though this adds weight. Most of the hardware on luggage is manufactured separately and simply applied during production. Because soft luggage lacks solid support, sturdy materials such as canvas, thermoplastic elastomers, nylon, vinyl, leather and other woven fabrics like cotton are used to provide some protection for the contents of a bag as well as to ensure its longevity. With the use of abrasion and water resistant fabrics, soft luggage offers many of the same protective abilities as hard luggage as well as some advantages over it.

Soft Luggage Informational Video

 

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