Leading Cut and Sew Manufacturers

In the Cut and Sew design method, a garment is manufactured first, then printed, instead of the other way around. Typically, businesses and artists buy bulk t-shirts and have their artwork printed on them. Since each item is carefully manufactured by hand, a design approach where the garment is printed before being made results in higher-quality clothing. The method’s hallmark is the meticulous attention to detail needed to generate high-quality apparel that precisely reflects the designer’s concept. Read More…

Cut and Sew Just as any other fabric manufacturing service, cut and sew involves choosing a garment pattern and reproducing it onto a piece of fabric, then cutting it and sewing the similarly produced designs of fabric into a whole new garment. In other words, it is the process of producing clothes with new and creative design patterns either manually or through sewing machines.

CustomFab USA has been a trusted American sewing contractor since our inception in 1990. Our 77,000 square foot high-tech manufacturing facility allows us to produce and ship a myriad of products. We have experience serving industries such as medical, sporting goods, military, aerospace, pets, and travel. With unparalleled customer service, a skilled manufacturing workforce, and tried-and-true...

CustomFab USA $$$

LJ Design & Manufacturing is an elite sewing contractor specializing in custom sewn industrial and medical products. Since 1844, we have partnered with B2B innovators in healthcare/medicine, transportation, wearable technology, veterinary medicine, military, government, sporting goods, luggage, manufacturing and more. Highly technical products and materials are our specialties. Contact us today...

LJ Design and Manufacturing $$$

Our dedicated team of professionals is here to bring reliable and dependable products to you! At Fabri-Tech, we use our 85 years of experience to exceed your expectations. Our comprehensive process for tarps, soft luggage, pouches, and many other products are unrivaled in quality. We place emphasis on our efficient process and the highly customizable options with design. Check out our website...

Fabri-Tech, Inc. $$$

Since 1979, we, at Way Out West, Inc., have been dedicated to the art and precision of contract sewing. Our team boasts extensive expertise in various sewing processes and projects, making us a reliable partner for your diverse needs. We focus on industrial sewing production at scale, servicing the military, aerospace, medical, healthcare and safety industries. We take pride in our ability to...

Way Out West, Inc. $$$

We sew custom-size filter bags and tubes, transfer and filtration sleeves, windsocks, cheese bandages, filter sheets, and tray liners as well as aprons and backpacks. We use FDA-approved materials for food-contact applications. Our industrial sewing machines do single- and double-needle stitches, overedge serging, and safety, chain, lock, and overlock stitching. Cotton, nylon, and poly-cotton...

Hygienic Fabrics & Filters $$$
Get Your Company Listed
placeholder image CustomFab USA LJ Design and Manufacturing Fabri-Tech, Inc. Way Out West, Inc. Hygienic Fabrics & Filters

cutting out a cut and sew dress

The restrictions brought on by seams and sizes are removed when printing directly on the raw fabric. Since the method eliminates the limitations of stock hues, color selections are endless.

Cut and Sew Process

Some of the most popular goods suggested by cut-and-sew manufacturing include hoodies, t-shirts, sweatshirts, skirts, jackets, and leggings. Fortunately, cut and sew can also be used to make rugs, teddy bears, curtains, and other things in addition to apparel. In addition, cut and sew techniques can be used to create anything constructed from fabric.

Pattern Design

Digital printing pattern designs can be created in a variety of methods. Adobe Illustrator, Photoshop, and computer-aided design (CAD) are examples of software that can be used. For clarity and simplicity of manipulation, hand-drawn designs can also be computer scanned at 300 dpi regardless of the computer application. The image is created with a thick, dark marker and posted into a file that can be accessed by Photoshop, a Photoshop variant, or a similar application. Finally, the image must be layer rasterized and clarified to modify and adjust.

scanned rasterized image

The design's components are taken out of the original scanned image and placed on a new, layered background with the design's original background removed so that just the designs remain to have colors added. Some colored pieces are relocated to the background's edge to act as terminal elements as they are placed in a certain way. The elements are then spaced and arranged to conform to the intended creative pattern in the last phase.

elements arranged image

The pattern is examined to determine whether it is seamless, scaled to be larger than the original design, then fixed to prepare for printing at the end of the design process.

Pattern Printing

The ultimate results of the cut-and-sew garment are greatly influenced by the pattern's printing on the fabric. The various techniques for printing on fabric include:

Screen Printing

Straightforward printing takes time. An ancient and well-established printing technique is the silk screen. It is utilized for both professional and high-volume business printing. For example, many tie-dye T-shirts produced in the 1960s used silk-screen printing.

Digital Printing

Many cut-and-sew pattern printing on raw fabric uses this most effective technique. A digital printer receives the developed design after it is uploaded to a computer. The digital printing procedure used to print patterns on fabric uses inkjet printing to transfer digital computer data to the fabric. Sublimation and direct printing are two types of digital printing. These techniques use the same technology. The techniques needed to prepare the fabric and the media put into the printer account for the differences between them.

Sublimation Digital Printing

The digital file is reproduced on specially coated paper as a mirror image. Fusing is the process by which the printed image is applied to fabric made of polyester under pressure and heat. The application of digital sublimation printing has some restrictions.

Direct Digital Printing

Before printing, the cloth is coated with padding, which aids in the dyes' penetration of the material. A sticky substance on the printer belt feeds raw fabric into the printer and holds it in place while it is placed on the belt. The fabric is heat dried when it leaves the printer.

Cutting Process

There are three ways to cut: manually with scissors, mechanically with a knife, or computerized and automatically with a powered knife. Because of their significance and necessity, manufacturers in the cut and sew sector have standardized operating procedures (SOPs) for such cutting processes.

garment cutting

The way the components of a garment are then cut from the cloth during the cutting process is a crucial phase in the production of a garment. It is finished in two stages. The first is rough cutting, in which the fabric is cut into the individual garment components. The second step entails cutting the forms to match the garment's measurements. The edges of the cuts must be clear, unscorched, and infused for cutting to be successful.

Cut and Sew Advantages

  • No print limitation
  • More control over production quality

Choosing the Proper Cut and Sew Company

To make sure you have the most productive outcome when selecting a cut and sew company, it is important to compare at least 4 to 5 cut and sew companies using our cut and sew directory. Each cut and sew company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the company for more information or request a quote. Review each cut and sew business using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple cut and sew businesses with the same form.

Sewing Contractors Power Pages

Canopies

Outdoor Canopy

A canopy is a structure with a connected fabric or metal covering that can give shade or shelter from weather elements such as the sun, hail, snow, and rain. For example, a tent with no floor can be considered to be a canopy...

Contract Sewing

Contract Sewing

Contract sewing is a specialized industry that provides services to manufacturers for production of a wide range of products using highly skilled workers and technologically advanced sewing machines. The strength of the contract sewing industry is its ability to perform any type of sewing services...

Cut and Sew

Cut and Sew

Cut and sew is a process for the manufacture of clothing where the design and pattern are printed on the raw cloth from which the garment is cut, ensuring full color, edge to edge print of the design and color...

Protective Covers

Protective Covers

A protective cover is a sewn fabric that is specifically designed and used for protecting equipment, people, surfaces, and enclosures. Protective covers provide protection from the elements, UV rays, dirt, dust, moisture, and harmful substances...

Carrying Cases

Carrying Cases

A carrying case is a way of conveniently organizing and transporting a collection of similar or dissimilar items for future use. There is a type and kind of carrying case to fit every possible application from protecting and...

Contract Manufacturing

Contract Manufacturing Animation

Contract manufacturing is a business model where a company hires a manufacturer to produce its products or components. It is an outsourcing method for producing products by taking advantage of the resources and expertise of an...

Custom Plastic Bag

Custom Plastic Bag

A customized plastic bag, poly bag, or pouch is a container made of thin, flexible plastic film, nonwoven fabric, or plastic textile tailored to meet a product's particular requirements. Chemicals, food, powders, ice, periodicals, and other...

Poly Bags

Four Mil Slider Poly Bag

A poly bag is a common shipping and packaging resource made of polymer material that is exceptionally durable, pliable, and customizable to fit any application. Made of polyethylene or polystyrene materials poly bags are a precisely...

Plastic Bags

Plastic Bags

A plastic bag is an unwoven single piece poly fabricated receptacle for storing, carrying, packaging of a wide variety of items and materials. Though they are very thin and easy to carry, plastic bags are strong, waterproof, and hold their shape under normal use...

Packaging Equipment & Supplies
Featured Industries