In the Cut and Sew design method, a garment is manufactured first, then printed, instead of the other way around. Typically, businesses and artists buy bulk t-shirts and have their artwork printed on them. Since each item is carefully manufactured by hand, a design approach where the garment is printed before being made results in higher-quality clothing. The method’s hallmark is the meticulous attention to detail needed to generate high-quality apparel that precisely reflects the designer’s concept. Read More…
CustomFab USA has been a trusted American sewing contractor since our inception in 1990. Our 77,000 square foot high-tech manufacturing facility allows us to produce and ship a myriad of products. We have experience serving industries such as medical, sporting goods, military, aerospace, pets, and travel. With unparalleled customer service, a skilled manufacturing workforce, and tried-and-true...
LJ Design & Manufacturing is an elite sewing contractor specializing in custom sewn industrial and medical products. Since 1844, we have partnered with B2B innovators in healthcare/medicine, transportation, wearable technology, veterinary medicine, military, government, sporting goods, luggage, manufacturing and more. Highly technical products and materials are our specialties. Contact us today...
Our dedicated team of professionals is here to bring reliable and dependable products to you! At Fabri-Tech, we use our 85 years of experience to exceed your expectations. Our comprehensive process for tarps, soft luggage, pouches, and many other products are unrivaled in quality. We place emphasis on our efficient process and the highly customizable options with design. Check out our website...
Since 1979, we, at Way Out West, Inc., have been dedicated to the art and precision of contract sewing. Our team boasts extensive expertise in various sewing processes and projects, making us a reliable partner for your diverse needs. We focus on industrial sewing production at scale, servicing the military, aerospace, medical, healthcare and safety industries. We take pride in our ability to...
We sew custom-size filter bags and tubes, transfer and filtration sleeves, windsocks, cheese bandages, filter sheets, and tray liners as well as aprons and backpacks. We use FDA-approved materials for food-contact applications. Our industrial sewing machines do single- and double-needle stitches, overedge serging, and safety, chain, lock, and overlock stitching. Cotton, nylon, and poly-cotton...
At Red Fox Innovations, our story is one of dedication, innovation, and relentless pursuit of excellence in the realm of sewing. We are a collective of passionate individuals fueled by years of experience and armed with state-of-the-art technology. This combination has propelled us to the forefront of the cut & sew contract manufacturing industry, where we stand as a trusted name among giants.
CSE Packaging, we stand as a trusted leader in the realm of custom sewn products, offering a comprehensive suite of design and manufacturing solutions tailored to meet the diverse needs of our clients. With an extensive history of excellence in the industry, we have solidified our reputation for delivering unparalleled quality and craftsmanship in every project we undertake.
More Cut and Sew Companies
The restrictions brought on by seams and sizes are removed when printing directly on the raw fabric. Since the method eliminates the limitations of stock hues, color selections are endless.
Cut and Sew Process
Some of the most popular goods suggested by cut-and-sew manufacturing include hoodies, t-shirts, sweatshirts, skirts, jackets, and leggings. Fortunately, cut and sew can also be used to make rugs, teddy bears, curtains, and other things in addition to apparel. In addition, cut and sew techniques can be used to create anything constructed from fabric.
Pattern Design
Digital printing pattern designs can be created in a variety of methods. Adobe Illustrator, Photoshop, and computer-aided design (CAD) are examples of software that can be used. For clarity and simplicity of manipulation, hand-drawn designs can also be computer scanned at 300 dpi regardless of the computer application. The image is created with a thick, dark marker and posted into a file that can be accessed by Photoshop, a Photoshop variant, or a similar application. Finally, the image must be layer rasterized and clarified to modify and adjust.
The design's components are taken out of the original scanned image and placed on a new, layered background with the design's original background removed so that just the designs remain to have colors added. Some colored pieces are relocated to the background's edge to act as terminal elements as they are placed in a certain way. The elements are then spaced and arranged to conform to the intended creative pattern in the last phase.
The pattern is examined to determine whether it is seamless, scaled to be larger than the original design, then fixed to prepare for printing at the end of the design process.
Pattern Printing
The ultimate results of the cut-and-sew garment are greatly influenced by the pattern's printing on the fabric. The various techniques for printing on fabric include:
Screen Printing
Straightforward printing takes time. An ancient and well-established printing technique is the silk screen. It is utilized for both professional and high-volume business printing. For example, many tie-dye T-shirts produced in the 1960s used silk-screen printing.
Digital Printing
Many cut-and-sew pattern printing on raw fabric uses this most effective technique. A digital printer receives the developed design after it is uploaded to a computer. The digital printing procedure used to print patterns on fabric uses inkjet printing to transfer digital computer data to the fabric. Sublimation and direct printing are two types of digital printing. These techniques use the same technology. The techniques needed to prepare the fabric and the media put into the printer account for the differences between them.
Sublimation Digital Printing
The digital file is reproduced on specially coated paper as a mirror image. Fusing is the process by which the printed image is applied to fabric made of polyester under pressure and heat. The application of digital sublimation printing has some restrictions.
Direct Digital Printing
Before printing, the cloth is coated with padding, which aids in the dyes' penetration of the material. A sticky substance on the printer belt feeds raw fabric into the printer and holds it in place while it is placed on the belt. The fabric is heat dried when it leaves the printer.
Cutting Process
There are three ways to cut: manually with scissors, mechanically with a knife, or computerized and automatically with a powered knife. Because of their significance and necessity, manufacturers in the cut and sew sector have standardized operating procedures (SOPs) for such cutting processes.
The way the components of a garment are then cut from the cloth during the cutting process is a crucial phase in the production of a garment. It is finished in two stages. The first is rough cutting, in which the fabric is cut into the individual garment components. The second step entails cutting the forms to match the garment's measurements. The edges of the cuts must be clear, unscorched, and infused for cutting to be successful.
Cut and Sew Advantages
- No print limitation
- More control over production quality
Choosing the Proper Cut and Sew Company
To make sure you have the most productive outcome when selecting a cut and sew company, it is important to compare at least 4 to 5 cut and sew companies using our cut and sew directory. Each cut and sew company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the company for more information or request a quote. Review each cut and sew business using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple cut and sew businesses with the same form.
